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Inspection Equipment×マイクロフィックス - List of Manufacturers, Suppliers, Companies and Products

Inspection Equipment Product List

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Eddy Current Hardening Quality Inspection Device MFT-1000A

Eddy Current Hardening Quality Inspection Device MFT-1000A

Non-destructive thermal treatment quality inspection and full inspection for foreign material identification, etc., are possible.

The eddy current hardening quality inspection device MFT-1000A performs non-destructive and non-contact pass/fail judgment on the quality of hardened products and material differentiation. 【Features】 ○ Capable of full inspection due to non-destructive and non-contact testing ○ High-speed inspection possible at 0.5 seconds per measurement ○ Easy to introduce into inline processes as it is unaffected by water or oil ○ Can simultaneously measure up to 16 patterns of measurement conditions ○ Simple threshold setting via application software ○ Data extraction possible using storage media such as SD cards 【Awards】 ◆ Received the "Technology Development Award" from Toyota Motor Corporation ◆ Received the "Cost Cooperation Award" from Aisin AW Co., Ltd. For more details, please contact us or download the catalog.

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Eddy Current Heat Treatment Tester MSK100/MSK-200

Eddy Current Heat Treatment Tester MSK100/MSK-200

Non-destructive inspection of heat treatment quality for all items - Eddy current heat treatment inspection device MSK-100/MSK-200.

The eddy current heat treatment inspection devices MSK-100 and MSK-200 have been newly released. The processing speed has been significantly improved compared to previous models, enabling high-speed inspections. By expressing the threshold value with an elliptical graph on a color display, the threshold can be intuitively set, making the operation of the device easy. They can be used for inspecting the quenching depth and hardness of heat-treated products, distinguishing different materials, and inspecting surface treatments such as shot peening. We offer two models: the MSK-100, which is fast and easy to handle, and the MSK-200, which allows for high-precision inspections using multiple frequencies.

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Eddy Current Tap Hole Inspection Device MTD-100

Eddy Current Tap Hole Inspection Device MTD-100

Ideal for 100% inspection of screw holes, internal threads, and automated inspection of machined holes! It accurately detects tapping defects non-contactly.

The MTD-100 eddy current tap hole inspection device detects the presence of taps and defects such as voids non-destructively by simply inserting the probe into the threaded hole. The judgment threshold can be set with upper and lower limits. By inputting timing, results can be output. It is easy to operate, allowing anyone to use it, and inline inspection of all items is also straightforward. Zero adjustment is possible automatically or at any desired timing, suppressing fluctuations in measurement results due to temperature drift. Additionally, data can be output to a PC via USB for collection and management. 【Features】 ○ Technology based on eddy currents to detect defects in taps and threaded holes non-destructively ○ Absolute method, no master workpiece required ○ Measurement possible with minimal downtime (within 1 second) ○ Equipped with I/O output, designed for inline integration ○ Multiple sensor probes can be connected to a single amplifier For more details, please contact us or download the catalog.

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[Column] "Sampling Inspection of Heat-Treated Products" is fundamentally a matter of "Probability Theory."

[Column] "Sampling Inspection of Heat-Treated Products" is fundamentally a matter of "Probability Theory."

"Is it really sufficient to rely solely on inspection and sampling of heat-treated products?" *Explanatory materials are being provided.*

The quality of heat-treated products needs to be examined by investigating the internal structure of the metal, which necessitates the destruction of the product for testing. As a result, the reality is that destructive testing through sampling or visual inspection of the appearance is conducted, but there are issues with these inspections. Sampling inspection, which is widely adopted for the inspection of heat-treated products, involves taking samples at a certain ratio and comparing the inspection results with the criteria to determine the pass or fail of the entire lot. Ideally, thorough quality assurance would require 100% inspection, but due to the nature of fracture and destruction, it is limited to a certain number... (The continuation will be introduced in the materials!) *For the continuation, please download and view the "Heat Treatment Quality Inspection Challenge Resolution Document."

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Eddy Current Heat Treatment Tester "MSK-100" *Free measurement test currently available

Eddy Current Heat Treatment Tester "MSK-100" *Free measurement test currently available

Non-destructive testing of heat treatment quality, including quenching depth, hardness, material differentiation, and the presence of surface treatment. Also suitable for high-speed inspection applications.

The "MSK-100" is an eddy current thermal treatment inspection device that generates eddy currents on the surface of metals and evaluates the condition of the metal structure based on the flow of these currents. In addition to measuring the hardening depth and hardness of heat-treated products, it can also non-destructively inspect for the presence of shot peening and distinguish between different materials. It is resistant to water and oil, allowing for inline integration, and can accommodate high-speed processing when combined with a parts feeder. Setting thresholds using good product data is also straightforward. ★ We also offer the "MSK-200," which enables high-precision inspections using multiple frequencies and simultaneous measurements under 16 different conditions. 【Features】 ■ Non-destructive inspection of heat-treated products with high-speed processing ■ Capable of recording 255 measurement condition patterns ■ Automatic threshold calculation with registration of good product data ■ Various sensors available to suit different applications, including through-type and probe-type sensors *For more details, please refer to the catalog available for download in PDF format. We are also currently accepting requests for free measurement tests. Please feel free to contact us.

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[Product Introduction Video Released] Eddy Current Tap Hole Inspection Device

[Product Introduction Video Released] Eddy Current Tap Hole Inspection Device

Automatic inspection of high-speed, high-precision tapped holes is possible! We have released an introduction video for the eddy current tapped hole inspection device.

The Microfix eddy current tap hole inspection device simply requires inserting a sensor probe into the tap hole. It performs high-speed, high-precision quality assessments of tap holes. It is resistant to water and oil, enabling reliable automatic inspection of tap holes even in the harsh environments of production lines. We have numerous achievements in inspection automation. Please feel free to contact us.

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[Column] Why do unprocessed tap products occur?

[Column] Why do unprocessed tap products occur?

Introducing examples of "untapped raw materials"! *Explanatory materials are being provided.

【Examples of "Unprocessed Items" Occurrence】 ■Example 1: Misunderstanding In a certain factory, they believed that with well-equipped facilities such as machining centers, NC lathes, and NC automatic machines, along with strict work management, there would be no processing omissions. However, one day, unprocessed items were found during the acceptance inspection at the customer's site. Upon investigating the cause... (the continuation will be introduced in the materials!) ■Example 2: Machine Mis-detection + Assumption In another factory, after conducting unprocessed inspections using laser sensors, the inspection staff implemented a double-check system by performing visual confirmation of defects in the final process. However, the laser sensors are sensitive to cutting fluids... (the continuation will be introduced in the materials!) *For the continuation, please download and view the "Fundamental Solution to Tap Unprocessed Outflow" document.

  • Defect Inspection Equipment
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[Column] The Risk of Defective Products Due to Inadequate Inspection of Heat-Treated Items

[Column] The Risk of Defective Products Due to Inadequate Inspection of Heat-Treated Items

"Do you fully understand the risks of inspection errors in heat-treated products?" *Explanatory materials are being provided.*

Each company has established various inspection methods and processes to prevent human errors, so the possibility of defective products being released may not be very high. If a release were to occur, it would likely be due to a combination of unfortunate events. Many responsible individuals share this perspective. However, unexpected negative events do happen in reality, and defects can be released. What risks could arise if defective products are delivered to customers...? (The continuation will be introduced in the materials!) *Please download the "Heat Treatment Quality Inspection Problem-Solving Document" to view the rest.

  • Defect Inspection Equipment
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[Column] In Europe and the United States, 100% inspection of heat-treated products is the norm.

[Column] In Europe and the United States, 100% inspection of heat-treated products is the norm.

"Did you know that in the litigation-prone Western countries, thorough inspections are being conducted?" *Explanatory materials are being provided.

In Western countries, the concept of 100% inspection is more advanced than in Japan. The demand for high-quality products is increasing year by year. In the face of growing competition from overseas companies, it is required to guarantee a certain level of quality through 100% inspection and to prevent the outflow of critical defects that could lead to significant lawsuits. In Japan, sampling inspection is the mainstream, and there are not many companies that conduct 100% inspection of heat-treated products. Why is 100% inspection not widespread in Japan...? (The continuation will be introduced in the materials!) *Please download the "Heat Treatment Quality Inspection Problem-Solving Document" to view the continuation.

  • Defect Inspection Equipment
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[Column] Current Status and Issues of Unprocessed Tap Inspection

[Column] Current Status and Issues of Unprocessed Tap Inspection

Do you know the various inspection methods for 'untreated tap products'? *Explanatory materials are being provided.

There are various methods for tap hole inspection, and many companies conduct 100% inspections. 【Common Methods of Tap Hole Inspection】 - Fiber sensors - Image inspection - Visual inspection - Use of electric actuators Many companies are implementing various inspection methods as mentioned above to prevent the occurrence of unprocessed tap holes. However, unprocessed products have still been discovered by customers. There are numerous such cases... (The continuation will be introduced in the materials!) *Please download "The Fundamental Solution to Tap Unprocessed Outflow" to see the rest.

  • Defect Inspection Equipment
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[Column] Requirements for Inspection of Unprocessed Tap Products

[Column] Requirements for Inspection of Unprocessed Tap Products

Introducing key points to prevent the occurrence of "untapped raw materials"! *Explanatory materials are being provided.

In human-operated tasks, "careless mistakes" are inevitable, so visual inspections will eventually lead to "overlooked" issues. Additionally, in laser inspections, there is a risk of "overlooking" defective products due to misidentification of cutting fluids, which necessitates the demand for more precise inspection equipment. In the tap hole processing field, it is essential to establish a reliable and accurate inspection environment while paying attention to three key points... (The continuation will be introduced in the materials!) *Please download and view the "Fundamental Solution to Unprocessed Tap Leakage" for more details.*

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